New Patent Kills Brake Fade, But You Won't Like How

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2021 - 2025 Tesla Model S wheel

By Joel Stocksdale

As cars get faster and heavier, capable brakes are arguably more important than ever. Even with the assistance of regenerative braking from electric motors, brakes need to be able to handle some incredible stresses nowadays. Also, as capable as modern brakes are, they do have limits. In some extreme cases, such as going downhill or slowing from extreme speeds, heat becomes a problem that can lead to reduced performance and even damaged brake components. A recently granted patent from Tesla aims to change that, but maybe not in the way you'd hope.

2025 tesla model 3 performance front fender red
Tesla

It Stops You From Going Too Fast In The First Place

CarBuzz discovered that this patent was granted by the U.S. Patent and Trademark Office last month, but it had been filed way back in 2023. The idea is fairly simple, though it might not sound appealing to many drivers. The patent describes a vehicle control system that could monitor the temperature and condition of the vehicle's brakes at any given time. It would then be able to take that information, and calculate how much stopping power would be available, and what the maximum speed of the car could be for the brakes to still slow it to a stop in a safe distance. It would then cap the vehicle's speed at whatever that maximum would be.

2026 Tesla Model Y Performance Front 3/4 View
Tesla

One of the other key aspects of this system is that the limit could be varied. So, if you've been using the brakes quite a bit, and they're already getting hot, the car's control system won't let the speed exceed what would be a safe amount. This would prevent a situation in which the brakes could overheat and either not stop the car, or cause damage to the rotors and calipers. Presumably, it would also take into account information such as incline, since downhill braking can require more capability than on level or uphill surfaces.

2026 Tesla Model Y Juniper Exterior Wheel
Tesla

The System Offers Some Interesting Possibilities

The one obvious benefit to this system would be an extra layer of safety for road-going cars. Most drivers likely wouldn't even realize the system was active, since average driving doesn't typically stress brakes too much, especially electric cars that can lean on regenerative braking.

2024 Tesla Model S Plaid Silver Front Angle Driving
Tesla

For a performance car on track, it could also help owners avoid cooking their brakes by pushing their cars too hard or too long. Plus, if the system is keeping track of brake temperatures and conditions, that information could be displayed and early warnings given so that drivers aren't caught off guard by a suddenly reduced speed.

There's even the potential for eking out a bit more efficiency and cost savings. An automaker using a system like this might be able to fit slightly smaller brakes with less mass and maybe less drag to slightly increase efficiency. This system would help ensure that a car that might be slightly under-braked doesn't end up going faster than the brakes can handle. Those smaller brakes could potentially be cheaper, too.

Source: U.S. Patent and Trademark Office

Read the full article on CarBuzz

This article originally appeared on CarBuzz and is republished here with permission.  

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